Process and Cooling Water Solutions - Aytok

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Process and Cooling Water Solutions

Protecting cooling towers and heat exchangers from sediment and impurities to increase efficiency.

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Application Area and Main Purpose

It is applied to protect cooling towers, heat exchangers, nozzle groups and central HVAC (Heating, Ventilation and Air Conditioning) systems in industrial facilities from sediments, rust and contamination present in water. The goal is to maintain the cleanliness of process water and keep heat transfer efficiency at maximum levels.

Critical Importance of Filtration and Hydraulic Control

Particles in cooling systems create fouling layers on heat exchanger surfaces, acting as insulation and reducing heat transfer efficiency. According to ASHRAE (American Society of Heating, Refrigerating and Air-Conditioning Engineers) data, even an extremely thin deposit layer at a microscopic scale (0.001 inch) formed on heat transfer surfaces increases energy consumption by 11%, while heavy contamination can cause efficiency losses reaching up to 30%. This situation not only increases energy costs but can also lead to production downtime due to nozzle clogging, resulting in significant economic losses.

Advantage of Aytok’s Wide Product Range

Aytok offers an exceptional product variety designed for the demanding conditions of heavy industry and manufacturing facilities. Our extensive portfolio, ranging from high-capacity automatic filters to hydraulic control valves that suppress system pressure shocks, provides the most efficient configuration for every facility requirement through a wide selection of models.

Our Industrial Applications

  • Energy and Power Generation: Filtration for cooling towers, boiler feed lines, turbine cooling systems, dams and power plants (nuclear, thermal, hydroelectric, etc.) including process and auxiliary systems.
  • Iron, Steel and Mining: Filtration in cooling circuits of heavy industrial equipment and ore processing water lines.
  • Oil, Gas and Petrochemical: Filtration solutions for refinery processes, auxiliary service lines and heat exchanger protection.
  • Automotive and Supplier Industry: Process water filtration in paint shops, mold cooling and washing lines.
  • Data Centers: Continuous and reliable filtration solutions for HVAC and precision cooling systems.
  • Textile and Paper Industry: Filtration applications in process washing, recovery and cooling systems.
  • Glass, Ceramic and Plastics: Filtration for equipment protection in furnace and production line cooling systems.